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By Alberto Jessurun / February 21, 2024 / Blog

Enhancing Inventory Management With Barcode Technology

Discover barcode technology’s benefits for inventory management and practical implementation tips.

Key takeaways:
  • Barcode technology was envisioned by Joe Woodland in 1949. However, the technology wasn’t viable until 1974.
  • Today it has become ubiquitous, revolutionizing how suppliers, warehouses, and stores authenticate, track, and manage data.
  • Benefits include real-time inventory tracking, reduced errors, and improved efficiency
Efficient control, organization, and tracking products as they move from warehouses to retail stores, and eventually to consumers has always been crucial. 

Traditionally, businesses relied on manual processes and systems to manage inventory, which were useful to a point. They’re no longer enough to meet the demands of today’s ultra-competitive business landscape. They are prone to errors that cause significant business challenges, including overstocking, stockouts, delays in order fulfillment, and lost sales, which damage the bottom line. 

Therefore, adopting modern technology to streamline inventory management is necessary. Barcode technology offers the advantages of enhanced operational efficiency, fewer errors, and useful insights you can leverage for a competitive edge. Read on to learn more.

Understanding barcode technology

Barcode technology uses scannable barcodes to automate and optimize stock purchasing, order fulfillment, visibility, and more. The barcodes are graphical representations of data consisting of numbers, whitespaces, dots, parallel lines, and other geometric patterns. Each is a unique identifier that encodes information such as a product’s name, price, or SKU (stock-keeping unit). Computers connected to scanners read these codes and retrieve the encoded data to help you manage inventory levels.

This technology was born in 1949 when Joe Woodland, an inventor, was tasked with simplifying stocktaking and helping a local grocery store’s checkout queues move faster. Woodland’s solution was to code every product to eliminate the manual pricing and looking them up prices when tags were missing. However, and it wasn’t until the 1960s that the minicomputers needed became available.

By 1974, the barcode technology was viable, and the first product was scanned—a pack of Juicy Fruit chewing gum. Barcodes have since evolved into an essential business tool, revolutionizing authentication, tracking, and managing data.

There are two types of barcodes:
  • 1D (one-dimensional)/linear barcodes: These feature black parallel lines with symbols, letters, and numbers that represent a code to a product information database. Examples include EAN, UPC, and MSI Plessey barcodes.
  • 2D (two-dimensional)/matrix barcodes: These contain both vertical and horizontal lines and can hold more characters than linear barcodes. They can also store more information, including website URLs, images, and quantities, and render it without any connection to a database. Examples include PDF417 and QR codes.
Let’s explore why you should make barcode technology part of your inventory management strategy.

Benefits of barcode technology in inventory management

Managing your inventory using barcode technology lets you reap these benefits:
  • Real-time inventory tracking: You can track inventory movement and stock status in real-time and make timely decisions about stock replenishment to avoid over- and understocking.
  • Reduced errors: Barcodes reduce human errors and ensure correct order fulfillment by providing consistent and accurate data capture, generating fewer returns and complaints and higher customer satisfaction.
  • Improved efficiency: By automating data entry, employees complete tasks faster and increase overall efficiency and saving time that employees dedicate to other responsibilities.
  • Data analysis and insights: Barcode technology provides information you can leverage for analysis and decisionmaking. Insights gained relate to product performance, demand patterns, and consumer behavior to streamline supply chain processes, identify popular products, optimize inventory levels, and enhance overall efficiency.

Best practices for implementing barcode technology

Here are practical tips for effectively implementing barcode technology:

Understand your needs

Evaluate your needs and determine what you want to achieve with barcode inventory management. Do you want to increase data collection? Decrease order fulfillment times? Is something else prompting the change? Which key performance indicators (KPIs) will you use to measure success? 

With these questions answered, consider the scope of the items you’ll be scanning, as well as your workflow, and other requirements you may have. This will help you determine which barcode system will fit best.

Choose the right barcode software

Select barcode software that’s compatible with existing and planned software modules, such as material requirements planning (MRP), enterprise resource planning (ERP), and warehouse management systems (WMS). This will ensure a seamless exchange of information between all systems you’re using. It will also help you avoid the inefficiencies and inaccuracies that result from integrating incompatible systems.

Choose a solution that can scale as your business grows. Some of the features to consider in this regard include automation and centralization of data the software provides — more is better.

Choose the right scanner

To determine which scanner will be the best fit, consider the types of barcodes and the size of items you’ll need to scan, how quickly and often you’ll need to scan, how far away you may need to scan, and where you’ll be using the scanner.

Scanners vary and may be suited for different applications. For example, wireless scanners are perfect for scanning large, difficult-to-move items because of their flexibility. On the other hand, corded scanners may be more practical for frequent scanning as they don’t need recharging. Similarly, some scanners are built to withstand tougher conditions than others. Ensure the scanner you choose meets all operational requirements. 

Train your employees

Provide adequate employee training to maximize the benefits of the new inventory system. Ensure they know how to correctly handle scanning devices, update inventory records, interpret data, troubleshoot common issues, and any other relevant activity associated with the new setup.

Ongoing system maintenance

Use barcode maintenance software to automate routine maintenance such as error reporting, scanning audits, and database updates. This helps identify and resolve issues promptly, improving the overall maintenance efficiency.

Remember to regularly upgrade your system to adapt to advancements. Upgrades may include software updates, improved barcode label materials, or new scanning devices that enhance accuracy and speed.

Future trends in barcode and inventory technology

RFID (radio frequency identification) technology is quickly redefining the future of inventory management. It enables efficient relaying of data over long distances, even when there’s a physical barrier. This starkly contrasts with traditional barcode technology, which requires a clear line of sight between the barcode and the scanner. Additionally, RFID tags can store more data. This increases inventory accuracy and facilitates granular tracking.

Industry leaders like Toyota, Amazon, and Inditex have already embraced RFID technology to improve visibility, streamline operations, and enhance customer service. You should too.

AI barcode processing is also changing the face of inventory management. It uses image recognition and advanced algorithms to decipher substandard or compromised barcodes. It can also rectify errors in real-time, ensuring data integrity even with masked or damaged barcodes. 

Embracing these and other trends in barcode and inventory management boosts success.

Moving toward a more accurate future

Accurate inventory management is essential to ensure you have the right products at the right time. Barcode technology elevates the process by reducing human errors, improving efficiency, and providing real-time tracking and insights for better decisionmaking. As the business landscape and customer expectations evolve, adopting barcode technology becomes increasingly crucial to stay competitive.

Join the wave of forward-thinking businesses that embrace digital innovation. Contact Unisol experts to discover cutting-edge barcode solutions that will elevate your inventory management strategy.

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